Quality Engineer

Trace-A-Matic • Full-time • Brookfield, WI, US • 2w ago

Description

Ready to make an impact? Join a stable and growing organization where your career can flourish! If you're excited about new opportunities, keep reading!

At Trace-A-Matic, our people are our greatest assets! We offer a friendly, clean, and safe work environment where everyone can thrive. Our mission is to achieve excellence in complex precision machined components and ensure customer satisfaction. Plus, we have a fantastic Gainsharing program: when the company profits, we share 50% with our employees, paid out quarterly!

Trace-A-Matic offers:

10 Paid Holidays
Service-Based PTO
Gainsharing
Medical, Dental, Vision Insurance
401k with company contribution
Exciting, fast-paced environment with cutting edge equipment/manufacturing processes
On-site Fitness Center & Medical Clinic
Weekly Pay
Performance Merit Raises
Climate Controlled Environment
Career development and growth opportunities

Position Overview:

The Quality Engineer requires strong organizational skills, computer proficiency, effective communication, experience in quality management systems, the ability to interpret drawings, and knowledge of machining processes. This role drives advanced quality planning for CNC machining in an AS9100-certified setting, developing and maintaining quality plans that ensure product excellence, timely delivery, and cost efficiency, with an emphasis on aerospace standards, measurement system analysis, statistical process control, and six-sigma improvements.

Essential Duties and Responsibilities:

Manufacturing Quality Engineering

Develop, document, and optimize manufacturing quality control plans for CNC machining (milling, turning, multi-axis) processes.
Create and maintain quality process flow diagrams, PFMEAs, and control plans that will include inspection gage plans, quality work instructions, and floor inspection reports.
Select appropriate gages, inspection/CMM fixtures, inspection frequencies, and quality control strategies.
Support new production parts with advanced quality planning, measurement system analysis, first article inspections, and production qualification using statistical analytics.
Provide hands-on shop floor support to resolve manufacturing and quality issues.

AS9100 & Quality Compliance

Ensure all manufacturing processes comply with AS9100, customer, and regulatory requirements.
Support First Article Inspection (FAI) per AS9102 requirements and/or Production Part Approval Processes (PPAP).
Participate in internal and external audits; support corrective and preventive actions (CAPA).
Assist with root cause analysis and implementation of corrective actions for nonconformances.
Maintain process documentation and change control per quality system requirements.

Continuous Improvement & Cost Reduction

Identify opportunities for process improvement and scrap reduction.
Lead or participate in Lean, Six Sigma, or Kaizen initiatives.
Analyze manufacturing data to improve quality, efficiency, and throughput.
Support standardization and best practices across machining operations.

Collaboration & Communication

Work closely with management, manufacturing engineers, production leads, supervisors, purchasing, and scheduling planners.
Interface with customers, suppliers, and internal teams on technical manufacturing matters.
Support vendors and subcontractors as required.

Requirements

Skills and Competencies:

Knowledge of ISO 9001/AS9100 quality management systems and associated industry standards
Good understanding of CNC machining processes: milling, turning, grinding, multi-axis machining
Ability to interpret GD&T per ASME Y14.5
Excellent communication and teamwork skills
Experience with multi-axis CNC machining and complex precision parts.
Thorough knowledge of Geometric Dimensioning and Tolerancing (GD&T) for CNC machining processes
Attention to detail and documentation discipline
Ability to work effectively in a fast-paced manufacturing environment
Hands-on, proactive approach to process improvement
Excellent organizational skills
Experience with industry standards, material requirements, and subcontractor processes.

Qualifications:

Education: Requires bachelor’s degree in engineering, or seven to ten years of progressively related experience

Experience and/or Training: 1+ years of manufacturing engineering experience in a aerospace/defense CNC machining manufacturing environment.

Working knowledge of AS9100 quality systems, NADCAP, and customer-specific requirements
Lean Manufacturing/Six Sigma certification
Familiarity with ERP/MES systems.

Licenses/Certificates: ASQ Certified Quality Engineer, preferred

Technology/Equipment:

Experience with CMM programing and inspection (PC-DMS, Calypso, or similar)
Understanding of Gage R&R, bias, linearity, and stability Studies
Experienced in data analysis for statical process control using Minitab, QDAS, or other SPC software
Proficient with manual and automated measurement tools: calipers, micrometer, height gages, optical comparators, surface roughness testers