Manufacturing Engineer

Brainpower360 • Full-time • York, PA, US • $90,000 - $105,000 / year • 3w ago

The Manufacturing Engineer is instrumental in developing, documenting, and supporting the production process for new and existing products. This role is pivotal in driving continuous improvement, supporting compliance initiatives, and collaborating across departments to enhance product quality and manufacturing efficiency. The engineer works closely with Product Development team to ensure smooth transition from Product development to manufacturing.

Supervisory Responsibilities:

None

Duties/Responsibilities:

Support New Product Introduction (NPI) and scale-up activities.
Provide guidance to New Product Development with Quality Initiatives (FMEA, DFMEA, Testing).
Create and maintain process documentation, detailed work instruction, SOP, and related forms.
Create and maintain inspection procedures and related documents.
Create and maintain workflow and process documentation.
Develop fixtures, tooling, and equipment for production and inspection processes.
Develop service instructions
Training of production and Service staff on
Develop and execute product test, validation, and verification plans.
Manage Product Structure Ensure accurate BOMs (Bill of Materials) and routings in ERP systems.
Maintain compliance with safety standards and environmental regulations
Drive continuous improvement in product quality and manufacturing.
Evaluate existing processes, workflows, and systems to identify inefficiencies and areas for improvement.
Implement a data driven approach to evaluating, prioritizing, and tracking process metrics.
Create internal tracking tools for inspection, manufacturing in-process, and field quality issues.
Lead investigations, initiatives, and projects to find root cause and implement corrective and preventative actions both internally and with suppliers.
Support the execution of MRB activities including containment, audit, and disposition actions of any defective parts or products.
Lead and manage continuous improvement projects from conception through completion.
Define project scope, goals, and deliverables that support business objectives.
Develop detailed project plans, timelines, and resource allocation for assigned NPD support and continuous improvement projects.
Coordinate with cross-functional teams to ensure successful project execution and implementation.
Collect, analyze, and interpret data to identify trends and opportunities for improvement.
Utilize statistical tools and software to analyze process performance.
Monitor key performance indicators (KPIs) and report on the impact of improvement initiatives.

Required Skills/Abilities:

Strong Mechanical Aptitude (Electronics and Optics Aptitude a plus)
Demonstrated computer skills (MS Office M365 and File/Database Management)
Detail orientated with documentation and reporting.
Strong communication, presentation, and interpersonal skills.
Effective project management skills, with the ability to handle multiple projects simultaneously.
Availability for early AM Teams meetings.
Hands on experience using mechanical and electrical metrology tools/instruments.
Working knowledge of electro-mechanical design and relevant manufacturing processes.
A strong ownership mindset with demonstrated capability to drive projects from start to finish.
Developing tests, performing product and process validation and verification.

Minimum Requirements:

Bachelor’s degree in engineering, Mechanical, Mechanical Technology, Manufacturing
4 to 10 years’ experience in a manufacturing environment

Preferred Requirements:

Experience working in a ISO 9001 regulated environment
Project management experience and a solid understanding of problem solving tools including design of experiments, root cause analysis and statistical analytical tools.
Experience with any of the following: mechanical enclosures, castings, plastic parts, injection molding, stamping, tooling, jigs, and fixtures.
Design experience (Solid Works and Solid Edge). Experience with injection molded, machined, and stamped sheet metal parts a plus.
Working knowledge of product development methodologies such as Failure Modes and Effects Analysis (FMEA), Change Management, and Advanced Product Quality Planning (APQP)

Physical Requirements:

The Manufacturing Quality Engineer must be physically capable of frequent standing, walking, and sitting, with occasional lifting and carrying of objects up to 25 pounds. Possess manual dexterity for handling tools and controls, and visual acuity for detailed work. The role requires occasional climbing, balancing, stooping, kneeling, crouching, and crawling, especially during inspections. Role is in plant, daily, with occasional travel required (less than 10%)